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Wuxi Hai Roll Fone Science&Tecnology Co.,Ltd
Wuxi Hai Roll Fone Science&Tecnology Co.,Ltd Professional manufacturer and supplier of roll forming equipment machine
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U Track Roofing Roll Forming Machine , PLC Roll Forming Equipment

Wuxi Hai Roll Fone Science&Tecnology Co.,Ltd
Wuxi Hai Roll Fone Science&Tecnology Co.,Ltd
City: Wuxi
Province/State: Jiangsu
Country/Region: China
Tel: 86-0510-81153870
Contact Person:
Mr Ivan Zhao

U Track Roofing Roll Forming Machine , PLC Roll Forming Equipment

Brand Name : HRF
MOQ : 1
Price : connect us
Payment Terms : L/C, T/T
Supply Ability : 10SETS /YEAR
Delivery Time : 80days after get 20% down payment
Packaging Details : The main machines will be nude pack and fixed by steel rope in one 40GP container. The small spare parts will be put in wooden box.
Control system : PLC(imported Brand)
Usage : Roofing Accessories
Shaft material : 45# St
Roller material : Chrome
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U Track Roofing Roll Forming Machine , PLC Roll Forming Equipment


Ⅰ: General properties


l Roll forming speed: about 0-15meters per minute

l Material specification: 0.6-1.6mm G400Mpa galvanized steel


Ⅱ:Composition of machine:


  1. 3T manual decoiler
  2. Feeding→roll forming→rectify device→punching→post cutting
  3. Output table
  4. Hydraulic station
  5. Control desk

:Profile, layout & production flow:


l Profile thickness between 0.6-1.6mm

l Effective width: base on profile

l This machine includes two rows, one row one profile can do.

l Tolerance: ±1mm

Punching:


:


lLayout of machine

ØWorking direction base on customer request:


The production flow of equipment:


Decoiler→feeding→roll forming→rectify→punching→post cutting →output table


IV : The structure of equipment


1: Uncoiler


lDimensions: 1700mm*1000mm*800mm


lWidth of feeding: 300mm


lCapability: 3ton


lRange of expand(by manual): 420mm—510mm


lMode of expand &fight: inner expand &fight by manual


lWay of feeding: manual


lColor: Blue (or base on customer request)


lQuantity: 1


Sample photo for reference


2: Feeding→roll forming→rectify→post cutting

ØFeeding

lArmed adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener.

lEntrance table-guide: adjustable

lEntrance width range:150-200mm

lEntrance and guide roller: diameter is 56mm, material is sae1045,surface with chrome

lQuantity: 1


ØForming Section

lProfile steel thickness:0.6-1.2mm G400Mpa galvanized steel

lMain motor power: 7.5 KW, AC motor, side motor to save space

lMachine Voltage, Frequency, Phase: 415 V, 50 Hz, 3Phase

lRoll station:12stations +1 station of rectify (base on final design)

lRoller material: Gcr15, hardness and chrome plated surface

lShaft diameter: 65mm

lMachine roll forming speed: 0-15m/min

lRoll former has leveling bolts in the base for adjust the leveling

lMachine base frame adopts wire electrode-cutting structure

lTransmission: by chain

lColor of machine: Blue and yellow

lQuantity: 1

Sample photo for reference:


ØRectify device:

lOne station after roll forming,

lFunction: for revise the end product up and down/ left and right to straightness

lRoller material: Roller material:SAE1045, hardness and chrome plated surface

lAdjust by hand wheel

lQuantity: 1


ØPunching

lPunching mould:1 set (H shape)

lThe punches will be CR-12, hardness HRC 58-62 and chrome coating.

lThe whole punching operation should be automated and controlled by PLC.

lHydraulic power: 5.5kw

lWorking pressure: 12-16Mpa

ØPost cutting system

lMachine adopts hydraulic cutting system, when cutting the machine will stop, after cutting will start the motion automatically.

lHydraulic power: 5.5 kw

lHydraulic working pressure: 12-16Mpa

lCutting after forming: Cut the sheet after roll forming to required length

lMaterial of blade:Cr12 with heat treatment 58-60°

lLength measuring: Automatic encoder length measuring

lTolerance of length: 3000mm+/- 1.5mm

3: Output table

lJointed by 60mm*40mm tube

lSize: 1m long*0.8mwide*0.6-1mhigh

lOne out table with two support rollers

lColor: Blue

lQuantity: 2 units

4: Control desk

lVoltage, Frequency, Phase: 415V, 50 Hz, 3Phase

lAutomatic length measurement

lAutomatic quantity measurement

lAutomatic punching distance

lComputer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved

lLength inaccuracy can be amended easily.

lControl panel: Button-type switch and touch screen

lUnit of length: millimeter (switched on the control panel)

lLanguage: English and Chinese

lPLC brand: Panasonic

lFrequency converter brand: Yaskawa, quantity: 1

lTouch screen: MCGS

5: complete line (exactly one needs base on finished machine):

lAbout 5.5m long*0.8m wide*1.2m high

lWeight: about 3T total

lComplete line speed:≤15m/min

lColor of machine: Blue and yellow (or base on customer request)

6: Spare part list

No.

Name

Quantity

1

bearing

2 units

2

Limit switch

2 units

3

Relay

2 sets

4

Screw + screw cap

some pieces

5

Oil tube

2 unit

6

Screw for station

2 unit

Tolls

Tools: spanner, hex spanner and adjustable wrench and other correlative

adjust machine tools


Product Tags:

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